A Gwaihir Robotics company Richmond, Virginia Goal · 1,000,000,000 actuators Coming soon

The American
actuator kit.

A reference design for brushless actuators. A US-made stator and machined housing, with matched magnets, in the box. Bring your own drivers and gearing.

The first step toward a billion American actuators, built by many companies, not one.

Top-down section of the RD-81 frame: housing and rotor can around an 81 mm, 36-slot stator, with its matched magnet ring, and planetary gearing drawn dashed
RD-81 · 81.0 mm stator · 36 slots
Dashed = you or our partners
1The
goal
1,000,000,000
Compliant American actuators.

That's the number we're building toward. Not a billion from us. A billion from all of us: motor makers, controls companies, gearbox shops, machinists, and the robot builders who put them to work.

Every robot is a stack of joints. An arm carries six or seven. A humanoid carries dozens. Drones, gimbals, exoskeletons, factory cells and vehicles add more. If robots become ordinary machines, actuators get counted in the billions, and every one of them is a motor somebody has to make.

"Compliant" is the hard part. It means a part a program can put on a bill of materials that has to say where things came from: made somewhere you can name, from pieces you can trace. Today, the motor is where most of those bills of materials fall apart. We aren't there yet. This is a direction, not a certification, and we intend to earn it one supply relationship at a time.

No single company gets to a billion. An ecosystem can. Here's how we think it adds up.

01 — Platform
A common foundation
The kit: stator, housing and matched magnets. One known-good motor core that many different products can share, so nobody has to start from bare steel.
02 — Interface
Clear boundaries
Understandable agreements about where the motor, the controller, the reduction and the machine meet. We call the idea the Actuator Platform Interface. It's a proposal, and we want it argued with.
03 — Specialists
Many companies, not one
The kit is half an actuator on purpose. Drivers, gearing and integration are whole businesses for the companies that do them well, built on the same foundation.
04 — Capacity
Repeat orders
Domestic capacity grows from repeat orders, experienced people and products that last long enough to improve. Every kit is a repeat order for American laminations and machined housings.
No one company builds a billion actuators. An ecosystem can.
2The
kit

Stator, housing, magnets. In the box.

The hard-to-source half of a brushless actuator, made in America: the silicon-steel stator and the machined frame that holds it true, with magnets matched to both. Nothing else to source. The half where your design lives stays yours.

In the box
  • A Stator stack Bonded silicon-steel laminations from American Stator. Real production profiles, 43 to 100 mm.
  • B Housing set Machined rear cap, rotor can and output housing. Bearing seats, bolt pattern and stator carrier sized to the stack.
  • C Magnet set Matched to the stator's pole count and sized for the rotor can. Nothing to spec or source.
You or our partners bring
  • D Driver Your controller, your firmware, your bus voltage.
  • E Gearing Direct drive, planetary in the stator bore, cycloidal or harmonic. Your ratio.

Fig. 01 — Exploded view, reference actuator

RD · Side elevation Not to scale Exploded side view of the reference actuator, top to bottom: your driver board, rear cap, stator stack, rotor can with matched magnets, your gearing, output housing. Kit parts are solid; bring-your-own parts are dashed. 1 2 3 4 5 6
  1. 1
    Driver boardYou or our partners
    Mounts to the rear cap. Encoder and sensor space on the centreline.
  2. 2
    Rear capIn the box
    Carries the stator and the rear bearing. Driver bolt pattern on the back face.
  3. 3
    Stator stackIn the box
    Bonded silicon-steel laminations. Its bore is open for gearing.
  4. 4
    Rotor can · magnetsIn the box
    The can is machined to the stack. A matched magnet set comes with it.
  5. 5
    GearingYou or our partners
    Planetary, cycloidal, harmonic, or none at all.
  6. 6
    Output housingIn the box
    Output bearing seat and mounting flange.
3Bring
your own

Your stack. Your call.

Every actuator team already has opinions about its driver and its ratio. That's where the IP lives. Bring your own, or source one through our partners.

What teams can't easily get is a domestic stator and a frame that holds it concentric to the rotor. That's the part of the motor that comes from overseas today, and it's the part we put in the box, with magnets matched to it so there's nothing else to source.

Fig. 02 — Who supplies what

D DriverYou or partnersYour firmware, your FOC tuning, your bus voltage, your comms
E GearingYou or partnersDirect drive to high-ratio, set by your joint
A–C Stator · housing · magnetsThe kitMatched and in the box. Stator and housing made in America.
4Frames

Four frames. Real stator profiles.

Each frame is built around a production lamination from the American Stator catalog. Drawn to one scale, so you can see the difference.

RD-43 Rev A RD-43 frame section: 43 mm, 24-slot stator in its housing
RD-43 · 24-slot
43mm
Compact joints, gimbals and small-arm wrists.
Stator OD
43.3 mm
Slots
24
RD-60 Rev A RD-60 frame section: 60 mm, 24-slot stator in its housing
RD-60 · 24-slot
60mm
Mid-size robot joints and UAS payload actuators.
Stator OD
60.0 mm
Slots
24
RD-81 Rev A RD-81 frame section: 81 mm, 36-slot stator in its housing
RD-81 · 36-slot
81mm
Quasi-direct-drive class. Humanoid knees, elbows and legged robots.
Stator OD
81.0 mm
Slots
36
RD-100 Rev A RD-100 frame section: 100 mm, 36-slot stator in its housing
RD-100 · 36-slot
100mm
Humanoid hips and shoulders, cobot base joints.
Stator OD
100.0 mm
Slots
36
5Reference

A reference, not a black box.

Every frame ships as a documented design you can build on: defined interfaces for the parts you bring, and drawings for the parts we make.

Stator bore
You or partnersOpen for gearing: a planetary can sit inside the stator
Rotor can
Magnet seat on the inner wall; matched magnet set included
Rear cap
You or partnersDriver and encoder mount on the back face
Output
Output bearing seat and mounting flange
Stack height
Set with pilot partners
Files
Drawings and CAD published at launch
Build the motor. Skip the import.
6For

Teams who build their own joints.

01 — Robotics
Humanoid + legged
Actuator teams who want a domestic motor core under their own driver and gearbox.
02 — Drone
UAS payloads
Gimbals, winches and control surfaces on platforms that need a US-sourced bill of materials.
03 — Defense
Prototype programs
Ground and air actuator prototypes working toward a domestic-supply requirement.
04 — Labs
Universities + R&D
A known-good motor frame to iterate drivers, control and gearing against.
7Build
with us

Make the other half.

The kit stops where your expertise starts. Everything dashed in our drawings is somebody's business to build, and we would rather that somebody be you than us.

We aren't announcing partners. We're looking for them. If you make one of these well, or want to, talk to us early, while the boundaries are still being drawn.

Fig. 03 — Who we want to build with

D Controls + driversMotor controllers, firmware, encoders and sensing that mount to a known rear face and reach every team that buys the kit.
E ReductionPlanetary, cycloidal and harmonic makers who want a stable motor to design against instead of a new one every program.
F Integrators + robot buildersTeams who combine the parts into joints and machines, and tell the rest of us what actually breaks.
G Makers + suppliersMachine shops, winders, magnet and bearing suppliers, and manufacturers adding American capacity a repeat order at a time.
A–C The foundationThe kitStator, housing and matched magnets: the part we make, so everyone above has something stable to build on.

Compete hard on performance, quality, service and judgment. Agree on just enough that your customers can use each other's work.

Tell us what you build

8Manifesto

Why we're building it this way.

The Actuator Platform Interface manifesto
A new robot shouldn't require a new supply chain.

A robotics company should be able to build a remarkable robot without becoming a motor company, a controls company, and a gearbox company along the way. That ought to be an ordinary expectation.

There is a business in making a better part. There is also a business in making other people's products easier to build. That is an industry worth building.

Read the manifesto

9Waitlist

Get the first kits. Or build the other half.

Kits are coming soon. Tell us what you're building, or what you make, and we'll write when kits ship and when there's something to build together.

Made in America.
Finished by you.